Our Capabilities
PCB Design Cases
We have a variety of product cases for your reference.
Motherboards for Robotic Arm
PCBasic has developed a high-performance robotic arm motherboard, specifically designed for industrial automation applications.
Advanced PCBs for Solar Inverters
To meet the growing demand for efficient, reliable, and durable solar inverter solutions, PCBasic successfully developed a high-performance PCB tailored for solar inverter systems.
7KTMP-1 Temperature Control Board
One of our successful projects involved the design and production of the 7KTMP-1 Temperature Control Board, a high-performance electronic temperature control PCB board designed to manage and regulate temperature in industrial and consumer applications.
Spray Coating Robot PCB
PCBasic has developed a custom PCB for spray coating robots, designed to enhance their performance, precision, and reliability.
PCBs for 4-DOF SCARA Robot
SCARA (Selective Compliance Assembly Robot Arm) robots are widely used in industrial automation for their precision and speed. The 4-DOF (Degrees of Freedom) SCARA robot, which features four independent motion axes, is particularly valuable in applications such as assembly, packaging, and material handling.
Motherboards for Robotic Floor Scrubber
As automation continues to transform industries worldwide, cleaning robots, especially robotic floor scrubbers, have emerged as essential tools in commercial and industrial environments.
C-arm Rotation X-ray High Frequency Machine
One of our notable achievements is the design and assembly of medical PCBs for a C-arm rotation X-ray high frequency machine.
PCBs for ECG Monitor Stand Cart
The ECG monitor, which is an essential device in hospitals, is used to monitor a patient's heart rhythm and provide doctors with critical health data.
High-Performance PCBs for Electric Surgical Tables
To meet these demands, PCBasic successfully designed and manufactured a high-performance PCB specifically for electric surgical table control systems.
Automotive Integrated Control Board
The automotive integrated control board (ICB) serves as the brain of a vehicle, managing multiple subsystems such as engine control, safety features, infotainment, lighting, and more. PCBasic has developed...
94V-0 Certified Automotive PCBs
As the automotive industry advances towards smarter and more efficient vehicles, the demand for high-performance PCBs that meet stringent safety and quality standards continues to grow. PCBasic has successfully developed a 94V-0 certified Automotive...
Electric Vehicle Charging Station
Electric vehicle charging stations (EVSE) play a key role in the EV ecosystem, providing efficient and safe charging for electric cars. The performance and reliability of these charging stations are...
GPS Watch
This case study focuses on our work in designing and manufacturing the PCB and PCBA for a GPS watch. With a focus on precision, performance, and durability, our GPS watch PCB...
High-End Keyboard
The goal was to create a high-performance PCB capable of supporting advanced features like customizable RGB lighting, N-Key Rollover, and low-latency inputs, all while maintaining a premium...
Computer
One of our most significant achievements is designing and assembling computer PCBs. This case study highlights our expertise in creating robust and...
Robot Vacuum Cleaner
PCBasic was tasked with creating a circuit board for a next-generation air purifier. The client required a solution that combined compact design, energy efficiency, and advanced functionality, including...
Air Purifier Cleaner
In response to the growing demand for innovative and efficient air purification technologies, PCBasic recently designed and manufactured a high-performance circuit board tailored specifically for air purifiers. This case study highlights the features, development process...
Microwave Oven
One of our most recent achievements is the successful design and manufacturing of a PCB for a microwave oven, a critical component for ensuring optimal performance and safety. This case highlights the expertise and capabilities that...
Key PCB Manufacturing Processes
Each step in the PCB manufacturing process adheres to strict inspection standards.
01.File Review
Before production begins, we perform a comprehensive review of the design files provided by the customer (e.g., Gerber files) to ensure the integrity and manufacturability (DFM) of the PCB design. We also generate the necessary drill files, artwork files, and other production tools to ensure the accuracy and efficiency of subsequent processes.
02.Inner Layer Fabrication
For multi-layer PCB production, inner layer fabrication is a crucial step. We use advanced photo imaging technology to precisely transfer the circuit pattern onto the copper-clad laminate, and chemically etch away excess copper to form the circuit pattern. AOI (Automated Optical Inspection) is then used to inspect 100% of the inner layer, ensuring no open circuits, shorts, or other defects.
03.Drilling
We use high-precision CNC drilling machines to process through-holes, blind vias, and buried vias, ensuring precise hole locations and dimensions that meet design requirements. The cleaning process after drilling further removes residue inside the holes, laying a solid foundation for the subsequent via plating process.
04.Through-Hole Plating
Through-hole plating is a core process for achieving interlayer electrical connections. We first use chemical copper deposition to deposit a conductive copper layer inside the holes, followed by electroplating to thicken the copper layer, ensuring the reliability of electrical performance and mechanical strength. We strictly control the plating thickness to meet international standards.
05.Outer Layer Fabrication
The outer layer fabrication determines the final circuit pattern of the finished PCB. We use high-precision exposure technology and electroplating to transfer the circuit pattern onto the outer layers, followed by etching to remove excess copper foil. Once complete, all outer layers undergo AOI inspection again to ensure every PCB meets the design requirements.
06.Solder Mask Application
Applying a solder mask to the PCB surface effectively protects the circuit areas and prevents soldering short circuits. We use automated coating equipment and precise exposure technology to ensure the solder mask ink is evenly applied, with precise opening for the soldering areas. After high-temperature curing, the solder mask layer provides excellent wear resistance and insulation properties.
07.Surface Finish
To enhance the solderability of the PCB and protect exposed surfaces, we offer a variety of surface finish processes, including Hot Air Solder Leveling (HASL), Electroless Nickel Immersion Gold (ENIG), Immersion Tin, and OSP (Organic Solderability Preservative). Each process meets international standards to fulfill different application requirements.
08.Electrical Testing
Before shipment, each PCB undergoes a comprehensive electrical test, including continuity and insulation checks. We use advanced flying probe or bed-of-nails test equipment to ensure that all electrical connections meet the design requirements, providing customers with stable and reliable products.
09.Final Inspection
Once production is complete, we conduct a final inspection of the PCB’s appearance and functionality to ensure there are no defects.
10.Packaging
The PCBs are then packaged using anti-static bags, foam, and other materials to protect them from electrostatic discharge and physical damage. Finally, the PCBs are sealed in protective bags, labeled, and packed in outer cartons with cushioning materials to ensure safety and stability during transportation.
How to Place an Order and Request a Quote
Upload Files
Submit your Gerber files, BOM (Bill of Materials), and any project-specific requirements to us.
Technical Review
Our engineering team will review your files and verify technical specifications
Receive Quote
Get a detailed quote including pricing, lead time, and shipping options.
Confirm Order
Review and confirm your order details, then proceed with payment to start production.
Our Capabilities
PCB Design Cases
We have a variety of product cases for your reference.
Motherboards for Robotic Arm
PCBasic has developed a high-performance robotic arm motherboard, specifically designed for industrial automation applications.
Advanced PCBs for Solar Inverters
To meet the growing demand for efficient, reliable, and durable solar inverter solutions, PCBasic successfully developed a high-performance PCB tailored for solar inverter systems.
7KTMP-1 Temperature Control Board
One of our successful projects involved the design and production of the 7KTMP-1 Temperature Control Board, a high-performance electronic temperature control PCB board designed to manage and regulate temperature in industrial and consumer applications.
Spray Coating Robot PCB
PCBasic has developed a custom PCB for spray coating robots, designed to enhance their performance, precision, and reliability.
PCBs for 4-DOF SCARA Robot
SCARA (Selective Compliance Assembly Robot Arm) robots are widely used in industrial automation for their precision and speed. The 4-DOF (Degrees of Freedom) SCARA robot, which features four independent motion axes, is particularly valuable in applications such as assembly, packaging, and material handling.
Motherboards for Robotic Floor Scrubber
As automation continues to transform industries worldwide, cleaning robots, especially robotic floor scrubbers, have emerged as essential tools in commercial and industrial environments.
C-arm Rotation X-ray High Frequency Machine
One of our notable achievements is the design and assembly of medical PCBs for a C-arm rotation X-ray high frequency machine.
PCBs for ECG Monitor Stand Cart
The ECG monitor, which is an essential device in hospitals, is used to monitor a patient's heart rhythm and provide doctors with critical health data.
High-Performance PCBs for Electric Surgical Tables
To meet these demands, PCBasic successfully designed and manufactured a high-performance PCB specifically for electric surgical table control systems.
Automotive Integrated Control Board
The automotive integrated control board (ICB) serves as the brain of a vehicle, managing multiple subsystems such as engine control, safety features, infotainment, lighting, and more. PCBasic has developed...
94V-0 Certified Automotive PCBs
As the automotive industry advances towards smarter and more efficient vehicles, the demand for high-performance PCBs that meet stringent safety and quality standards continues to grow. PCBasic has successfully developed a 94V-0 certified Automotive...
Electric Vehicle Charging Station
Electric vehicle charging stations (EVSE) play a key role in the EV ecosystem, providing efficient and safe charging for electric cars. The performance and reliability of these charging stations are...
GPS Watch
This case study focuses on our work in designing and manufacturing the PCB and PCBA for a GPS watch. With a focus on precision, performance, and durability, our GPS watch PCB...
High-End Keyboard
The goal was to create a high-performance PCB capable of supporting advanced features like customizable RGB lighting, N-Key Rollover, and low-latency inputs, all while maintaining a premium...
Computer
One of our most significant achievements is designing and assembling computer PCBs. This case study highlights our expertise in creating robust and...
Robot Vacuum Cleaner
PCBasic was tasked with creating a circuit board for a next-generation air purifier. The client required a solution that combined compact design, energy efficiency, and advanced functionality, including...
Air Purifier Cleaner
In response to the growing demand for innovative and efficient air purification technologies, PCBasic recently designed and manufactured a high-performance circuit board tailored specifically for air purifiers. This case study highlights the features, development process...
Microwave Oven
One of our most recent achievements is the successful design and manufacturing of a PCB for a microwave oven, a critical component for ensuring optimal performance and safety. This case highlights the expertise and capabilities that...
Key PCB Manufacturing Processes
Each step in the PCB manufacturing process adheres to strict inspection standards.
01.File Review
Before production begins, we perform a comprehensive review of the design files provided by the customer (e.g., Gerber files) to ensure the integrity and manufacturability (DFM) of the PCB design. We also generate the necessary drill files, artwork files, and other production tools to ensure the accuracy and efficiency of subsequent processes.
02.Inner Layer Fabrication
For multi-layer PCB production, inner layer fabrication is a crucial step. We use advanced photo imaging technology to precisely transfer the circuit pattern onto the copper-clad laminate, and chemically etch away excess copper to form the circuit pattern. AOI (Automated Optical Inspection) is then used to inspect 100% of the inner layer, ensuring no open circuits, shorts, or other defects.
03.Drilling
We use high-precision CNC drilling machines to process through-holes, blind vias, and buried vias, ensuring precise hole locations and dimensions that meet design requirements. The cleaning process after drilling further removes residue inside the holes, laying a solid foundation for the subsequent via plating process.
04.Through-Hole Plating
Through-hole plating is a core process for achieving interlayer electrical connections. We first use chemical copper deposition to deposit a conductive copper layer inside the holes, followed by electroplating to thicken the copper layer, ensuring the reliability of electrical performance and mechanical strength. We strictly control the plating thickness to meet international standards.
05.Outer Layer Fabrication
The outer layer fabrication determines the final circuit pattern of the finished PCB. We use high-precision exposure technology and electroplating to transfer the circuit pattern onto the outer layers, followed by etching to remove excess copper foil. Once complete, all outer layers undergo AOI inspection again to ensure every PCB meets the design requirements.
06.Solder Mask Application
Applying a solder mask to the PCB surface effectively protects the circuit areas and prevents soldering short circuits. We use automated coating equipment and precise exposure technology to ensure the solder mask ink is evenly applied, with precise opening for the soldering areas. After high-temperature curing, the solder mask layer provides excellent wear resistance and insulation properties.
07.Surface Finish
To enhance the solderability of the PCB and protect exposed surfaces, we offer a variety of surface finish processes, including Hot Air Solder Leveling (HASL), Electroless Nickel Immersion Gold (ENIG), Immersion Tin, and OSP (Organic Solderability Preservative). Each process meets international standards to fulfill different application requirements.
08.Electrical Testing
Before shipment, each PCB undergoes a comprehensive electrical test, including continuity and insulation checks. We use advanced flying probe or bed-of-nails test equipment to ensure that all electrical connections meet the design requirements, providing customers with stable and reliable products.
09.Final Inspection
Once production is complete, we conduct a final inspection of the PCB’s appearance and functionality to ensure there are no defects.
10.Packaging
The PCBs are then packaged using anti-static bags, foam, and other materials to protect them from electrostatic discharge and physical damage. Finally, the PCBs are sealed in protective bags, labeled, and packed in outer cartons with cushioning materials to ensure safety and stability during transportation.
How to Place an Order and Request a Quote
Upload Files
Submit your Gerber files, BOM (Bill of Materials), and any project-specific requirements to us.
Technical Review
Our engineering team will review your files and verify technical specifications
Receive Quote
Get a detailed quote including pricing, lead time, and shipping options.
Confirm Order
Review and confirm your order details, then proceed with payment to start production.